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Cut edge corrosion

Corrosion that develops at the exposed cut edges of pre-coated steel roof sheets, typically at overlaps and eaves, where the steel core is not protected by the factory coating system. It appears as coating delamination and rust creeping back from the edge, and is treated by preparation and application of edge protection coatings before it spreads into the sheet.

Also known as: edge corrosion, cut-edge corrosion

Related terms

Coil coating

A continuous, factory controlled process in which paint is roller applied to coiled metal strip, cured in ovens and rewound before the strip is cut and formed into components. It is the basis of pre-finished steel and aluminium sheet used for roofing, cladding and rainwater goods.

Coatings & protectionManufacturing processesRoofing & waterproofingConstructionIndustrial

Plastisol coating

A thick, usually embossed coating based on PVC dispersed in plasticiser, applied by coil coating over primed, galvanised steel used for profiled roofing and cladding sheets. It offers good formability and durability, but cut edges and mechanical damage need maintenance to prevent edge corrosion and peel back.

Coatings & protectionRoofing & waterproofingConstructionIndustrial

Elastomeric coating

A coating that cures to a flexible, rubber-like film capable of bridging fine cracks and accommodating movement of the substrate. Acrylic, polyurethane and silicone based elastomeric coatings are widely used for liquid applied roof waterproofing and for the refurbishment of profiled metal roofs.

Coatings & protectionRoofing & waterproofingConstructionIndustrial

Corrosion inhibitor

A chemical species that reduces the corrosion rate of a metal when present in relatively small amounts, either dosed into the surrounding environment, for example in cooling water systems, or incorporated as inhibitive pigments within a primer.

Coatings & protectionAerospaceAutomotiveConstructionMarineGreen energyIndustrial

Profiled metal sheet

Steel or aluminium sheet cold roll-formed into trapezoidal, sinusoidal or other profiles to provide spanning stiffness, used as roof and wall cladding and as structural decking. Sheets are typically metallic-coated steel with a factory-applied organic coating, fixed through to purlins or rails, or used as the skins of built-up and composite panel systems.

Roofing & waterproofingConstructionIndustrial

Overlay

Refurbishment of an existing roof by installing a new waterproofing or covering system over the retained build-up rather than stripping it, normally after a condition survey and condensation risk assessment. On profiled metal roofs the equivalent practice is called oversheeting, where new sheets are fixed over the old covering on spacer systems.

Roofing & waterproofingConstructionIndustrial

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