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Hot-air welding

The joining of thermoplastic sheets or membranes by softening the mating faces with hot air and pressing them together with a roller, producing a homogeneous welded seam without adhesives or open flame. It is the standard seaming method for PVC and TPO single-ply roofing.

Also known as: Heat welding, Hot air welding, Hot gas welding

Related terms

Single-ply membrane

A factory-manufactured polymeric waterproofing sheet, typically EPDM, TPO or PVC, installed in a single layer and joined at laps by welding, adhesive or tape. Single-ply systems may be mechanically fastened, fully adhered or ballasted, and are widely used on flat and low-pitched roofs.

Roofing & waterproofingConstructionIndustrial

TPO

Thermoplastic polyolefin, a polymer blend based on polypropylene and ethylene propylene rubber, used as a heat-weldable single-ply roofing membrane. Being thermoplastic, seams are joined by hot-air welding rather than adhesive, and the material contains no plasticisers. Related grades are used for automotive interior and exterior components.

Roofing & waterproofingMaterials science (general)ConstructionAutomotiveIndustrial

PVC membrane

A single-ply roofing and waterproofing sheet based on plasticised polyvinyl chloride, usually reinforced with a polyester or glass fibre scrim and joined by hot-air welded seams. PVC membranes are flexible and easy to detail, though plasticiser migration and incompatibility with bitumen and polystyrene must be addressed in design, typically with separation layers.

Roofing & waterproofingConstructionIndustrial

Thermoplastic

A polymer that softens when heated and hardens again on cooling without chemical change, so it can be reshaped, welded or recycled. Thermoplastics range from commodity materials such as polypropylene and PVC to high-performance matrices such as PEEK used in advanced composites.

Resins & adhesivesMaterials science (general)Composites & laminatesAerospaceAutomotiveConstructionMarineGreen energyIndustrial

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