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Unsaturated polyester resinUPR

A thermosetting resin dissolved in a reactive monomer, usually styrene, that cures by free-radical polymerisation when initiated with an organic peroxide such as MEKP. It is the workhorse matrix for glass-reinforced plastic in boat building, GRP roofing, tanks and vehicle panels, offering low cost and straightforward processing.

Also known as: polyester resin, UP resin

Related terms

Vinyl ester resin

VE

A thermosetting resin made by reacting an epoxy resin with an unsaturated acid and dissolving the product in styrene; it processes like a polyester but offers better toughness, chemical resistance and resistance to hydrolysis. Commonly specified for boat hulls, chemical plant, tank linings and as a barrier layer against osmosis.

Resins & adhesivesComposites & laminatesCoatings & protectionAutomotiveConstructionMarineGreen energyIndustrial

Styrene

A reactive monomer that acts as both diluent and crosslinking agent in unsaturated polyester and vinyl ester resins, copolymerising into the cured network rather than evaporating like a true solvent. Styrene content influences viscosity and shrinkage, and workplace exposure to styrene vapour is subject to occupational limits.

Resins & adhesivesAutomotiveConstructionMarineGreen energyIndustrial

Methyl ethyl ketone peroxide

MEKP

An organic peroxide used as the initiator, commonly called the catalyst, for curing unsaturated polyester and vinyl ester resins at room temperature. It is corrosive and a strong oxidiser, requiring careful handling, storage away from accelerators, and accurate dosing to control gel time.

Resins & adhesivesAutomotiveConstructionMarineGreen energyIndustrial

Gelcoat

A pigmented, resin-rich surface coat applied to the mould face before laminating, which cures to form the smooth, weather-resistant outer surface of a GRP moulding. It protects the underlying laminate from moisture and UV exposure and provides the colour and gloss of the finished part.

Composites & laminatesCoatings & protectionMarineConstructionAutomotiveIndustrialGreen energy

Glass reinforced plastic

GRP

A composite of glass fibre reinforcement in a polymer matrix, most commonly polyester or vinyl ester resin. GRP is widely specified for boat hulls, tanks, enclosures, cladding and cold-applied flat roofing thanks to its corrosion resistance, mouldability and moderate cost.

Composites & laminatesRoofing & waterproofingConstructionMarineIndustrialAutomotiveGreen energyAerospace

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